Best Metal Cutting Circular Saw – Top Reviews, Buyers’ Guide, Pros, Cons & More

best metal cutting circular saw

Metal cutting circular saws are quite similar to woodcutting circular saws with the exception of the material they are used for. But they have some key differences. 

A metal cutting saw can go a long way if you know what you want and what project you are to use it for. This is why we are reviewing the top metal-cutting circular saws available on the market.

In this article, we will compare the best metal cutting saws along with a detailed buyer’s guide and some frequently asked questions.

Let’s get started.

IMAGENAMEDETAILS
★ WINNER ★

Evolution Power Tools EVOSAW230
This metal cutting saw is designed to cut different types of metal with ease. The carbide-tipped blade enables it to cut without overheating. It also comes with a sturdy blade guard to reduce the spread of splinters.
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★ RUNNER UP ★

Makita 4131
Makita has designed this metal cutting circular saw to keep the whole cutting process simple. The safety features of this saw are designed to minimize chip damage along with spark-free cuts.
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★ ALSO GREAT ★

Milwaukee Electric Tool 6470-21
This metal cutting circular saw is made for dry and clean cuts. It comes with a built-in chip and spark collection tank to keep your workspace clean. The materials used for it are lightweight to boost stability.
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Best Metal Cutting Circular Saw - Top 8 Reviews

1. Best Overall Metal Cutting Circular Saw - Evolution Power Tools EVOSAW230 Review

When it comes to metal cutting saws, Evolution Power Tools is a household name. We picked this saw due to its metal cutting blade. It is treated with heated and other agents to be efficient when working on metals like Steel and Aluminum.

You can easily make deep cuts with its 3-¼ inch metal cutting depth. Moreover, we also noticed that this metal cutting saw features 9-inch abrasive blades. You don’t have to worry about the wear and tear of your chop saws while working on a project.

Factors to Consider Before you Decide to Buy Evolution Power Tools EVOSAW230 

Power: This metal cutting saw features a highly powerful motor that can reach up to 2750 RPM without any problem. However, the saw is corded and needs an active A/C power source.

The motor used in it is the standard 15-amp to keep the blade at optimum rotations even while cutting through metal.

Blade: The default blade dimensions of this saw are 9-inches. You can use your choice of metal cutting saw blade as long as it is under 9-inches. 

Furthermore, the blade is cured with agents for swift cuts and heat resistance.

Guard: We noticed that the blade guard on this saw is made from steel as well. You can add extra pressure without worrying about compromising stability.  

Furthermore, you can use the laser guide to cut metal or other different materials.

What We Liked:
What We Disliked:

Best Overall Metal Cutting Circular Saw

The best overall metal cutting circular saw is the Evolution Power Tools EVOSAW230. This is because you can use this saw for all sorts of cutting purposes. Additionally, it features a low-speed motor to make smooth cuts.

2. Best Portable Metal Cutting Circular Saw - Makita 4131 Review

Our team hand-picked this metal-cutting circular saw due to its lightweight build. You can carry this saw anywhere due to its compact design. Additionally, the saw has built-in protection for the blade to keep it safe from external factors like moisture and dust.

We must also mention that this saw comes with extra grip handles. Compared to other metal cutting saws available on the market, you can use your both hands to make precise cuts.

Factors to Consider Before you Decide to Buy Makita 4131

Power: This metal cutting saw runs with a 13-amp motor at high speeds. The maximum RPM it can reach is 3500 without overheating. 

We must also mention that the motor of this saw is AC powered to ensure that the motor runs at an optimum rate.

Blade: Our team noticed that the metal cutting saw blade of this saw is treated with ceramic. This is to minimize heat produced by friction. Furthermore, this also adds to the longevity of the blade.

Another important thing we must mention is the carbide-tipped blades. This is to make sure that you can make easy cuts while cutting metal.

Guard: The guard on this blade is made from a mixture of plastic and metal. The base is made from metal while the rest is designed with heat-resistant plastic. 

This enables you to work with your saw for extended periods without worrying about damaging your saw from sparks.

What We Liked:
What We Disliked:

Best Portable Metal Cutting Circular Saw

The best portable metal cutting circular saw is the Makita 4131 due to its simple and compact design. You can virtually fit this saw anywhere. The lightweight materials used are quite sturdy and can withstand hours of workload.

3. Best Durable Metal Cutting Circular Saw - Milwaukee Electric Tool 6370-21 Review

Durability goes a long way when working with power tools. This is why we picked Milwaukee’s metal cutting circular saw. It is designed to withstand abuse and workload without any compromise on final results.

You can use this circular saw for cutting metal and wood as well. Moreover, we noticed that this saw has dry-cut technology to reduce the waste around your workspace.

Factors to Consider Before you Decide to Buy Milwaukee Electric Tool 6370-21

Power: Milwaukee’s metal cutting saw is powered by both AC and DC current. You can opt for any specification based on the nature of your work. 

The motor, however, can run on three different RPMs. It starts from 700 RPM and can up to 2500 RPM without any jerk back reaction. 

Blade: Our team noticed that the featured blade dimensions of this saw are 8-inches. It comes with a hex blade wrench and carrying case for your convenience. 

Furthermore, the blade is covered with a protective shield. It keeps the blade from warping once it cools down.

Guard: The blade guard is designed at an angle to make fast and precise cuts. You can cut through a 3-inch steel plate easily. 

Besides that, the guard is made from a Magnesium blend to make sure it doesn’t stick to the surface.

What We Liked:
What We Disliked:

Best Durable Circular Saw

The best durable circular saw is the Milwaukee Electric Tool 6370-21 due to its strong build quality. You can use this saw on all sorts of projects including metal and wood-cutting. Additionally, you can keep your blade safe with the chip-collection system.

4. Best Multi-Power Metal Cutting Circular Saw - MK Morse 100960-MKM Review

Different projects require different power to achieve the desired results. This is why we have picked this particular saw. You can choose from different sizes and motors to fit your requirements.

Furthermore, we noticed that this saw can easily cut through different types of metal. You can use it cut through Aluminum, Steel, Iron, and hardwood as well.

We must also mention that this saw is available in different colors as well.

Factors to Consider Before you Decide to Buy MK Morse 100960-MKM

Power: Since this saw features different motors, you can choose from 700 RPM all the way up to 3500 RPM motors. 

Other than that, you can also choose from corded and cordless options. However, cordless metal cutting saws can only achieve a maximum of 3000 RPMs.

Blade: There are three different blades sizes you can choose from. It features 7-inch, 9-inch, and 14-inch blades sizes.

We also noticed that blades are carbide-tipped to reduce sparks and mitigate heat generated due to friction.

Guard: This metal cutting saw features a steel guard paired with bevel adjustment knobs. You can easily use it to tilt the blade for angled cuts.

We must mention that this metal cutting saw comes with a laser-guidance system to make sure your cuts are accurate. 

What We Liked:
What We Disliked:

Best Multi-Power Metal Cutting Circular Saw

The best multi-power metal cutting circular saw is the MK Morse 100960-MKM. You can choose from a variety of options to better fit your project’s requirements. Furthermore, you can use it for metal and wood cutting as well.

5.Best Corded Metal Cutting Circular Saw - DeWalt DWE57 Review

Corded circular saws are a great help if you are working at a specific place and don’t have to relocate often. This is why we picked this metal-cutting circular saw. You can also take this saw anywhere due to its compact design.

Our team also noticed that this metal cutting saw can reach up to 3 inches of cut depth. Furthermore, you can easily make cuts between 45-degrees and 90-degrees.

Factors to Consider Before you Decide to Buy DeWalt DWE57

Power: We noticed that this saw comes with a 15-amp motor. Compared to other power tools, it can spin at 500 RPMs without overheating. 

Besides that, the motor is powered by a triple-coated power cable. It is quite resistant to external damages from cuts, shock, and heat.

Blade: Even though this saw is quite powerful, it can only accommodate a 4-inch blade. You can use blades smaller than it to be more precise.

We also noticed that the default blade is treated with carbide to reduce heat and increase friction for optimum precision.

Guard: The guard featured on this blade is made from steel. However, the blade guard is treated with non-sticky agents to make sure it smoothly glides over metal surfaces.

Furthermore, the guard can be adjusted to make an angled cut while also maintaining stability.

What We Liked:
What We Disliked:

Best Corded Metal Cutting Circular Saw

The best-corded metal cutting circular saw is the DeWalt DWE57. This is because the heavy-duty cord attached to this saw can handle excessive current for long periods of time. You can use this saw without any worries of overheating or short-circuiting. 

6. Best Multi-Purpose Metal Cutting Circular Saw - Evolution Power Tools RAGE4 Review

Chop saws are quite powerful when it comes to cutting pieces of metals and wood. We picked this chop saw due to its high-torque motor. You can make accurate cuts on hard and soft metals without making any extra effort.

Another benefit of chop saws is that you don’t have to move the saw itself. You can just move your material between the base and the blade to get your desired results. Additionally, the saw is made from steel to assist you in relocation.

Factors to Consider Before you Decide to Buy Evolution Tools RAGE4

Power:  We noticed that the motor equipped in this chop saw can run at an astonishing 5000 RPMs without kickback.

Furthermore, the saw is corded to make sure you don’t lose power when working for extended periods of time. 

Blade: This chop saw comes with its own carbide-tipped blade to ensure smooth cuts on different materials. You can easily cut metals, plastic, threaded pipes, and hardwood materials.

Besides that, the blade can reach a maximum of 6 inches of depth. You can also make a bevel cut between 45 to 90-degrees.

Guard: Since this saw falls in the chop saw category, it doesn’t have a base guard. However, it does feature a built-in blade guard for your saw blades. 

You can easily remove it and reattach it once you are done working on your project.

What We Liked:
What We Disliked:

Best Multi-Purpose Metal Cutting Circular Saw

The best multi-purpose metal cutting circular saw is the Evolution Power Tools RAGE4. You can use this saw to make smooth cuts on a variety of different materials. Furthermore, you can change the blades without a lot of effort.

7 Best Double-Bevel Metal Cutting Circular Saw - Evolution Power Tools RAGE3 Review

Bevel cutting is quite essential when it comes to saw blades. This is why we have picked with hardware tool from Evolution. This compound miter saw features a double bevel system. You can make complex cuts without a lot of hassle. 

Additionally, we noticed that this saw can cut through metals without any kickback. You can easily cut through steel, aluminum, and hard metal pipes. 

Factors to Consider Before you Decide to Buy Evolution Power Tools Rage3 

Power: This compound circular saw features a DC power source for the motor. You can attach and replace batteries according to your requirements.

The batteries required for this saw are Lithium-Ion. You can either use or you can pair two batteries to increase the working capacity.

Blade:  Due to its heavy-duty nature, this saw’s default cutting blade is 10-inches. You can also attach any blade smaller than it to get your desired results. 

Moreover, the blade requires no coolant and creates no sparks even when cutting hard metals.

Guard: Just like a normal chop saw this saw comes with its own base rather than a blade guard. This enables you to make deep cuts without any obstruction. 

Furthermore, the base can be adjusted to make precise angled cuts. You can adjust the saw as well to make sure your cuts are smooth.

What We Liked:
What We Disliked:

Best Double-Bevel Metal Cutting Circular Saw

The best double-bevel metal cutting circular saw is the Evolution Tools RAGE3. You can use this saw to cut metal and other hard materials. Furthermore, the abrasive blades are quite resistant to chip and heat.

8 Best Multi-Tooth Metal Cutting Circular Saw - DeWalt DW872 Review

When it comes to cutting metal or wood, more teeth on your saw blade can help you in a lot of ways. Our team found that this DeWalt saw comes with a unique 60-teeth design. We tested and found out that it cuts 4 times faster than the average circular saw.

We must also mention that the cutting depth of this saw is 4-½ inches. You can easily cut through thick metal sheets and wooden planks.

Factors to Consider Before you Decide to Buy DeWalt DW872

Power: This 4-inch metal cutting saw is powered by an AC source. It is also equipped with a 15-amp motor that can run on both AC/DC power.

We also noticed that it shows little to no signs of fatigue when used for extended periods. This is mainly due to the fact that it has high-grade copper wiring.

Blade: The saw blade on this circular saw comes with a 60-teeth design. It adds precision and stability to your cuts. 

Besides that, you can use other 14-inch blades as well if you don’t like the cuts from a 60-teeth blade.

Guard: We noticed that due to its chop saw nature, this saw doesn’t have a base guard. However, it comes with a transparent blade guard to protect it from moisture.

Additionally, the base is designed to reduce the spread of chips and sparks.

What We Liked:
What We Disliked:

Best Multi-Tooth Metal Cutting Circular Saw

The best multi-tooth metal cutting circular saw blade is DeWalt DW872. You can use this saw to get done with your projects at a faster pace. It features a powerful motor with a 60-tooth blade to cut metal and other materials with ease.

Buyer's Guide

metal cutting circular saw

A power tool like a metal saw has many factors that impact its overall performance. Some of them are quite crucial and you should always keep an eye out for them. 

Let’s take a look at them one by one.

Power

As far as wood-cutting is concerned, power can be overlooked. Since wood is a soft material compared to metals, you can work with a low-power saw. But for a power tool like a metal saw, you need a powerful motor to assist your blade.

How much power do I need?

In most cases, you are better off with 13-amp metal cutting saws. They are more than enough to cut through thick metal sheets of Aluminum and Steel. In order to cut metal, you need high RPM motors. 

Otherwise, your blade will get damaged and you won’t be able to cut the metal in an even manner.

Is the power related to blade size?

Yes, as a matter of fact, it is related to your blade’s diameter. The larger the blade, the more power you need to spin at a higher RPM. 

We recommend that you purchase a metal saw that can support its blade. People often overlook it and buy a metal cutting saw that doesn’t help them in any way.

Blade

The blade of your metal saw is arguably the most important part of the power tool. Without a good blade, your metal cutting saw is rendered useless after a couple of projects.

How can I find a good blade?

The qualities of a good saw blade are quite straightforward. Metal cutting saws require a blade that can withstand heat and chipping damage.

The best way to avoid this is by purchasing a blade that has holes in it. These holes will allow your blade to expand and contract without warping the blade. 

What else should I keep an eye out for?

Another important feature you should look out for is the blade-shielding. Metal cutting involves a lot of sparks and metal chips.

Over time, these things can damage your blade. To make sure this doesn’t happen, you need some sort of shielding on your blade. 

Other than that, you should always clean your blade after every project for residual metal traces. Otherwise, it will stick to your blade and dull the sharpness of your tips.

Stability

Precision is the name of the game when you are working with such hardware tools. This is because you need to make accurate cuts so you can achieve the desired results?

How can achieve maximum stability on my circular saw?

There are multiple things that affect the stability of your metal cutting circular saw. Following is a list of them:

  • Blade Guard
  • Motor’s power
  • Blade size
  • Blade’s design
  • Chip collection/Spark reduction

The blade guard ensures your grip on the surface you are going to be working. Some of them are made from ceramic-treated metal to reduce heat as well.

A powerful motor will help you cut through metal easily but it will also be hard to keep steady. So, you need to keep this in mind while buying a metal saw.

The size of your saw’s blade can cause a kickback reaction if you are not careful enough. It can lead to uneven cuts on your metal sheet.

Last but not the least, your blade’s teeth design also adds to the stability. The more teeth the better. Because they can cut through a metal surface with efficiency.

Blade Guard

Blade guards are designed to keep your saw in a steady motion while you are making cuts. They are also marked with different measurements for your convenience. 

What type of blade guard should I choose?

In most cases, it is preferred that you choose a blade guard made from steel. Steel is resistant to heat and damage from metal chips/sparks.

Besides that, it is pretty hard to bend and warp. You can add extra pressure on it without any worry of damaging it.

What are other types of blade guards?

There are two other types of blade guards. Ceramic and Magnesium blade guards. Both of them are designed for unique purposes.

Ceramic blade guards are designed to withstand the heat generated from sparks. While on the other hand, Magnesium blade guards are specifically designed for smoothness.

Frequently Asked Questions (FAQs)

Do I need a separate chip collector?

Most of the metals saws available on the market come with their own chip collection system. You don’t have to worry about purchasing or using a separate chip collector.

Are cordless saws better for metal cutting?

No, most professionals prefer using a corded metal saw for cutting metallic surfaces. This is due to the fact that corded saws can work longer compared to battery-powered saws.

Does my saw have a blade guard?

The easiest way to locate your blade guard is just simply by looking at the lower side of your blade. If it has some sort of covering on it that is your blade guard. Some saw come with their own blade guard and for some, you might have to purchase a separate one.

Do I need a saw with bevel adjustment?

Yes, you should buy a saw with bevel adjustment. Even if you don’t need it for your current project, it might come in handy for your future projects.

Do I need a saw with bevel adjustment?

Yes, you should always purchase a metal saw with bevel adjustment. Even if you don’t require it for your current project, it might come in handy for future projects.

What type of saw is best for metal cutting?

The most used metal cutting saw is the common miter saw. They are easy to use and provide a lot of utility for you besides metal cutting. But you can also use chop and compound saw to get done with your projects.

Do I need to clean my blade?

Yes, it is good practice to clean your saw blade after every work session. You can remove excess metal chips that get attached to the blade while working. If you don’t clean it regularly, it will dull your blade.

How should I clean my blade?

The best way to clean your blade is by using a fabric cloth and some metal cleaning agent. You should run it over the blade tips and then wipe it off with a separate piece of cloth. This will keep your blade’s sharpness intact for a long time.

Does the quality of the cord matter?

Yes, it does. Especially for a metal cutting saw with a powerful motor. The power utilized by the saw also creates a lot of passive heat. If your cord isn’t up to the standard, it might short-circuit and meltdown.

Wrapping things up

After carefully testing every metal cutting saw on our list, we have concluded that the Evolution Power Tools EVOSAW230 metal cutting saw is the most viable option for you.

This saw comes with a bunch of features. The most notable of them is its durability and powerful motor. You can use this saw for all sorts of professional and DIY projects. 

If you opt for this metal cutting saw, you won’t have to use any extra tools with it. It will provide you with all the necessary tools you need to make accurate cuts on metal surfaces.

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